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HMI and Electrical Mimic Design Engineering

How to design operator screens for power systems: one-line mimics, colour and state conventions, navigation, command safeguards, alarm integration and screens that help during an outage.

In short. A good power HMI shows state at a glance and helps decisions during stress. It uses a clear one-line mimic, consistent symbols, restrained colour, safe command confirmation and links to alarms. The test is whether a tired operator can understand the situation in seconds.

Screen hierarchy

LevelContent
OverviewWhole plant: sources, buses, key loads, mode and readiness
AreaGenerator plant, UPS, distribution, BESS
EquipmentSingle generator or breaker with detailed values
DiagnosticTrends, events, sequences, interlock status

Mimic rules

Commands

  1. Select before operate, with confirmation.
  2. Show the permissives and interlocks that block a command, with reasons.
  3. Require authority levels for critical commands.
  4. Log every command with user and time.
  5. Avoid commands near touch areas that can be hit by accident.

Interlock and permissive display

When an operator tries to close a breaker and the close is blocked, the HMI should list which conditions failed. This reduces guesswork and unsafe bypassing. See interlocking.

Outage-ready screens

Illustrative example

A plant HMI shows a green running generator with a grey breaker symbol. Operators misread the grey as closed. After a human factors review, open breakers show as hollow, closed as solid, tripped as flashing, and the legend is placed on every screen. Confusion falls in later drills.

A mimic shows state at a glance

An electrical mimic is the single-line diagram brought to the screen. The operator should understand the plant state in seconds: which sources are live, which breakers are closed, where power is flowing.

PrinciplePractice
Consistent coloursOne colour scheme for energised, de-energised, alarm; do not rely on colour alone, add shape or text
Muted backgroundGrey or dark neutral; colour reserved for meaning
Clear breaker statesOpen, closed, tripped, racked out, local mode
HierarchyOverview, then area, then device details
NavigationFixed alarm banner and menu

Operator action safety

  1. Commands need select-before-operate or a confirmation.
  2. Show the interlock state, and why a command is blocked.
  3. Make the active control mode obvious.
  4. Use consistent naming that matches field labels.

Avoid

Test with operators

Run a scenario drill: ask a person unfamiliar with the design to find the failed source and the next action. Where they hesitate, the screen needs work.

See alarm rationalisation and SCADA architecture.

The master engineering question

During an outage at 3 a.m., can an operator tell in ten seconds which sources are live, which loads are on and what to do next?

What to send us

Send one-line diagrams and operating modes. Send your application details.

Questions engineers ask

Should the HMI copy the physical panel?

It should follow the one-line diagram and operating logic, not panel layout.

How many colours?

As few as possible, with consistent meaning.

Can operators trust the mimic?

Only if it is driven by confirmed feedback and shows unknown states.

Do I need a local HMI at the panel?

Yes, for local operation when remote systems fail.

This guide gives general principles. Confirm with human-factors review.

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