Reddy GeneratorsREDDY GENERATORSThe dependable power professionals

Time-Current Coordination (TCC) Engineering Guide

How to read and build time-current curves: device characteristics, inverse and definite-time regions, damage curves, inrush points, grading margins and a method to check selectivity.

In short. A time-current curve plots how long a protective device takes to operate at each current. Putting the curves of every device in a path on one log-log chart shows at a glance whether the device nearest the fault trips first, and whether equipment damage curves stay safely to the right.

Formula, physics, then the chart

Heating in a conductor follows I² × t, so a longer-lasting overload can be tolerated at low current and only a very short one at high current. Protective devices imitate this: inverse-time elements trip slowly at small overloads and quickly at large currents. The TCC plot shows this trade on both axes in logarithmic scale.

Heat ∝ I² × t

Regions of a device curve

RegionBehaviourPurpose
Long-timeInverse, trips in seconds to minutesOverload protection
Short-timeFixed or I²t delay, tens to hundreds of millisecondsAllows downstream devices to clear first
InstantaneousNo intentional delaySevere faults

What is plotted

How to check coordination on the plot

  1. Draw the fault-current lines first.
  2. Check that each downstream curve lies to the left of (faster than) the upstream curve for all currents up to the downstream fault level.
  3. Check the time gap between tolerance bands, not between central curves.
  4. Check each device curve lies left of the equipment damage curve it protects.
  5. Check curves stay right of load and inrush points so there is no nuisance tripping.
  6. Repeat with the generator-only fault levels.

Typical problems seen on plots

Moving from drawing to evidence

A plot shows the intended behaviour. Field evidence closes the loop: relay event records, injection test results and as-left settings. If a trip occurs, compare the recorded operating time with the curve. A growing difference between test and design values is a signal for investigation. See protection records.

Illustrative example

A 630 A feeder breaker and a 1,600 A incomer are plotted. At a 12 kA fault, the feeder breaker trips in about 20 ms, and the incomer’s short-time band begins at 300 ms, a clear gap. At the generator-only fault level of 3.2 kA, the feeder breaker is in its short-time region at about 150 ms and the incomer still waits. The plot also shows that the incomer’s curve stays below the busbar withstand, so the settings are accepted.

Reading a TCC plot

A time-current characteristic plots operating time (vertical, log scale) against current (horizontal, log scale). Lower-left is fast and sensitive; upper-right is slow and robust. A coordinated system has curves that nest without crossing, downstream devices to the left and below.

What goes on the plot

ItemShown as
Protective devicesCurves with pickup, delay and instantaneous region
Transformer inrushPoint, typically 8 to 12 times rated for 0.1 s
Transformer damageCurve or ANSI frequency-based limit
Cable damageI²t line
Motor startingStarting current and time
Generator decrementDecaying fault curve
Maximum and minimum faultVertical lines

Checks on the plot

  1. The device curve is above full-load and motor-start current.
  2. It is below the cable and transformer damage curves.
  3. It operates at the minimum fault current.
  4. The upstream curve is slower than the downstream by the required margin across the full current range up to the maximum fault.

Common issues

Where full selectivity is impossible, accept partial selectivity knowingly and record it. See coordination workflow.

Common mistakes

What to send us

Send device models and settings. Send your application details. See also coordination and selectivity.

Questions engineers ask

Why log-log scale?

It lets very small and very large currents and times fit on one chart, with inverse curves close to straight lines.

What is a damage curve?

The limit of what a cable, transformer or motor can withstand before thermal or mechanical damage.

How much time gap is enough?

Enough that tolerance bands do not overlap, using manufacturer data for the devices involved.

Can software do this?

Yes, but the engineer must still check the assumptions and read the result.

This guide gives general principles. Settings must be confirmed with manufacturer curves.

CallWhatsAppEnquire
STAGING PREVIEW · NOT INDEXED