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DG + Servo Stabilizer Integration

How servo stabilisers behave on generator supply: voltage and frequency windows, hunting, load stepping, sequencing, ATS placement, sizing and common problems.

In short. A servo stabiliser on generator supply sees voltage and frequency that vary more than on the grid. Check its input window and frequency tolerance, sequence the load to avoid hunting, and decide whether the stabiliser sits before or after the changeover.

What changes on a generator

Placement options

OptionEffect
Stabiliser before ATS (on utility side)Corrects utility only; generator supply bypasses it
Stabiliser after ATS (common load side)Corrects both sources; sees generator behaviour
Separate stabiliser per sourceTailored but more equipment

See architecture and ATS service.

Sequencing

  1. Let the generator reach stable voltage and frequency.
  2. Transfer, with stabiliser start delay.
  3. Start loads in steps. See motor starting.
  4. Watch for hunting during step changes.

Common problems

See frequency dip and wide-range units.

Illustrative example

A plant puts a servo stabiliser after the ATS. On generator, the AVR is tuned so voltage is steady within a narrow band and the stabiliser’s input window includes the generator’s loaded range. A start delay avoids transferring while voltage is still settling.

Interaction between regulators

Three control loops can interact: the engine governor holding frequency, the alternator AVR holding voltage, and the stabiliser holding its output. If the stabiliser sees the generator voltage swing after a load step, it corrects, which changes the load on the generator slightly, which changes the voltage again. If the loop speeds are too similar, hunting appears. Well-set systems have a clear hierarchy: the generator is stable on its own, and the stabiliser trims only slow, small errors.

Commissioning sequence

  1. Run the generator without the stabiliser on a load bank; record voltage and frequency at steps.
  2. Adjust governor and AVR for stable response.
  3. Connect the stabiliser and repeat the steps.
  4. Check for hunting and adjust stabiliser sensitivity if allowed.
  5. Decide whether the stabiliser is needed on generator supply, or can be bypassed by control logic.

See load bank testing.

Sizing note

The stabiliser draws inrush if it has an input transformer. Combined with other loads at transfer, the generator needs capacity for the starting sequence. See generator sizing and motor starting.

Decision guide

SituationSuggested approach
Generator voltage stable within load toleranceBypass the stabiliser on generator supply
Generator voltage drifts beyond load toleranceKeep the stabiliser, with checks
Frequency outside the stabiliser windowBypass or select a wider-range unit
Mixed loadsFeed sensitive loads through the stabiliser and motors directly

Documentation

Record AVR, governor and stabiliser settings together, so that after maintenance, they can be restored. Note the date and the person.

The master engineering question

When the generator voltage is itself correct, does the stabiliser add value or just another thing to hunt?

What to send us

Send generator and stabiliser data. Send your application details.

Questions engineers ask

Do I need a stabiliser on a generator?

Often the AVR is enough; add one only if data shows need.

Why does it hunt?

Interaction between AVR, governor and stabiliser.

Can I bypass it on generator?

Possible with design; control logic needed.

What frequency window?

Check the model; generators drift under load.

Values are illustrative. Test on site.

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