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Generator kW Load-Sharing Control

How parallel generators share real power: speed droop, isochronous sharing lines, digital sharing, ramps, common problems like hunting and reverse power, and how to test sharing.

In short. Real power is shared through the governors. With droop control, each set lowers speed slightly as load rises, so sets settle at shared loads. With isochronous sharing, a signal or network tells each set its share while holding frequency. Settings must match across sets.

Droop sharing

Each governor has a speed-load characteristic with a small droop, typically a few percent. Two sets on the same bus run at the same frequency, so each carries the load where its characteristic crosses that frequency. Equal droop and rating give equal per-unit sharing.

Droop % = (fno-load − ffull-load) ÷ frated × 100

Isochronous sharing

Frequency is held constant. A load-sharing line or digital network communicates each set’s load so they hold equal percentages. If communication fails, sets should fall back to droop, not drift. A single set can be isochronous while others are in droop in some arrangements, but the combination needs care.

Settings that matter

SettingEffect
Droop percentageSharing accuracy and stability
Speed reference or biasLoad transfer between sets
Ramp ratesSmooth loading and unloading
Gain and stabilityHunting versus slow response
Load-sharing signal calibrationEqual sharing across different sizes

Common problems

Testing

  1. Parallel sets at no load, check frequency match and stable operation.
  2. Step load in stages (25, 50, 75, 100 percent) while recording kW per set.
  3. Check sharing error at each step, at steady state and during transients.
  4. Test with one set unloaded manually, and with communication removed.

See kW and kVAr load sharing and synchronising switchgear.

Illustrative example

Two sets of 800 kVA share a 1,000 kW load. Set A carries 620 kW and Set B 380 kW. Testing finds Set B’s droop set at 6 percent versus 3 percent on Set A. Matching droop settings brings sharing to within a few percent.

Why load sharing is a control problem

Two generators on one bus have one frequency. How real power divides depends only on how their speed governors respond to that frequency.

MethodHowStrengthWeakness
DroopFrequency falls with load by a set percentageSimple, no linksFrequency varies with load
Isochronous with load-share linesControllers exchange a load signalConstant frequencyDepends on the link
Digital network sharingMessages on a dedicated busFlexible, diagnosticsNetwork integrity

Droop arithmetic

Share of load ∝ rating ÷ droop percent, for sets in parallel at the same frequency

Two sets of 500 kW and 1,000 kW with equal 4 percent droop share a 900 kW load as 300 kW and 600 kW, each at 60 percent. If the larger set has 3 percent droop, it takes more: ratios become 500/4 : 1000/3 = 125 : 333, so about 245 kW and 655 kW.

Setting up

  1. Match droop settings to rating.
  2. Test sharing at 25, 50, 75 and 100 percent load.
  3. Confirm the differences are within a few percent of rating.

Faults to find

See kW and kVAr sharing and multi-DG load sharing.

The master engineering question

If the load changes or a sharing link fails, will every set keep sharing within its limits without a trip?

What to send us

Send governor and controller types. Send your application details.

Questions engineers ask

Can different sizes share?

Yes, in proportion to rating, with matched droop in per-unit terms.

Why does one set always carry more?

Check settings, governor condition and measurement calibration.

What is a load-sharing line?

An analogue signal that lets sets compare load and adjust speed.

Does kW sharing affect kVAr?

They are controlled separately, though poor tuning can interact.

Values are illustrative. Follow manufacturer settings.

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