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Critical-Power Requirement to Complete Solution Architecture Guide

Start from your requirement, outage tolerance, duration, load, site and compliance, and find the complete solution architecture of sources, protection, controls, testing and services.

In short. A complete solution is more than a generator. It combines sources, conditioning, distribution, controls, protection, testing and service. This guide walks from a requirement to the pieces you need, and shows where to read more for each.

Start with your requirement

RequirementSolution elementsRead more
Keep a building or plant running through utility outagesStandby generator, ATS, fuel, testingstandby architecture
No break for IT or controlsOnline UPS, batteries, bypass, generator behindUPS architecture
Survive equipment failure and maintenanceN+1 or 2N sources and distributionredundancy
Large or multiple generatorsParalleling switchgear, load sharing, dispatchmulti-generator plants
Reduce fuel, peaks or generator sizeDG plus BESS hybridhybrid
Run as an island or microgridGrid-forming source, controller, protectionmicrogrid
Poor supply voltage qualityStabiliser, conditioner, filterspower quality
Temporary or urgent powerRental generators, ATS, cables, fuelrental power
Emission or operating restrictionsRECD, dual fuel, replacement, hybridemissions and transition
Old equipment upgradeRetrofit, controls, switchgear, studiesbrownfield modernisation

Elements of a complete solution

  1. Requirement and risk: loads, tolerance, duration, compliance.
  2. Sizing and architecture: capacity, redundancy, topology. See generator sizing.
  3. Distribution and protection: switchgear, cables, studies. See protection and switchgear.
  4. Control and automation: transfer, paralleling, shedding. See power control.
  5. Installation and commissioning: civil, mechanical, electrical, testing. See commissioning.
  6. Operation and maintenance: preventive maintenance, spares, monitoring. See annual maintenance contracts.
  7. Verification: integrated testing and acceptance. See design review and acceptance.

Questions to bring to a first discussion

Worked illustration of the path

A warehouse with cold storage needs 24-hour backup. Cold-room compressors tolerate minutes; the controls and IT need no break. The path: classification, a generator sized for compressors and controls with motor-starting check, an online UPS for IT and controls, an ATS, a fuel tank for 24 hours with a supplier, staged restart, preventive maintenance and an annual on-load test. Each element comes from a different page above, but they fit together.

Requirement to solution

RequirementSolution architectureWhere to read
Backup for a building, minutes of outage acceptableStandby generator with ATSstandby architecture
No interruption for critical loadsUPS plus generatorUPS architecture
Generator failure toleratedN+1 generators with parallelingmulti-DG plant
Any single path failure tolerated2N or A/B distributionA/B distribution
Generator efficiency and peak supportDG plus BESShybrid critical power
Extended independent operationMicrogrid with fuel autonomymicrogrid architecture
Temporary or interim powerRental generatorsrental power
Old system, cannot shut downStaged modernisationbrownfield modernisation

Five questions that fix the answer

  1. What does an hour of outage cost?
  2. Which loads tolerate which interruptions?
  3. How long must the site run without the grid?
  4. Can it be maintained without an outage?
  5. Who runs it, and how well trained are they?

The simplest architecture that meets the stated target, proven by test, is the best architecture. Send your requirement through the application engineering enquiry for an engineer’s view.

Common mistakes

What to send us

Send your requirement in a few lines, with loads and site details. Send your application details.

Questions engineers ask

Where do I start if I only know I need backup?

List what must stay on and for how long. That is the first input to any design.

Do I need studies before buying a generator?

At least a load and sizing review. Larger or more complex sites need studies too.

Can one supplier deliver everything?

Many projects use one lead partner for coordination. Confirm scope and responsibilities.

How do I keep the solution working over time?

Maintenance, testing, monitoring and review when loads change.

This guide gives general principles. Solutions are confirmed after a site review.

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